Our Service Process:
Our service process at Universal Rewind is meticulously designed to ensure efficiency, precision, and customer satisfaction. From initial inspection to final testing, we prioritize quality and reliability in every step of motor maintenance and repair.
1. Diagnosis of the Problem:
- Initial inspection by technicians to assess motor damage or malfunction.
- Utilization of diagnostic tools and techniques to identify root causes.
- Communication with the customer regarding diagnosis and recommendations.
2. Disassembly of the Motor:
- Technicians disassemble the motor to access internal components for accurate quoting.
- Customer review and sharing of repair estimate based on diagnosis.
3. Repair or Replacement of Damaged Parts:
- Repair or replacement of identified problematic parts.
- Potential recommendation for new electric motor or components.
4. Reassembly of the Motor:
- Careful reassembly by technicians ensuring proper alignment and lubrication.
5. Testing of the Motor:
- Testing to ensure proper motor functionality before returning to service.
- Quality control tests on performance, vibration, noise, and temperature.
6. Delivery or Pick-Up Scheduling:
- Final inspection to confirm proper installation and security of components.
- Motor delivery to customer with detailed repair report and maintenance recommendations.
Full Stock of Spares and Parts
To ensure that we can carry out repairs and rewinds on any brand or model of motor, we hold stock to a full range of spares and parts from many different manufacturers.
Our team of experts has expanded knowledge and experience on all types of electric motor repairs.
Before you repair, know these things…
Age of the motor
Consider upgrading to a new motor for more efficient equipment operation: As motors age, they may become less energy-efficient and reliable. Upgrading to a new motor with modern technology and higher efficiency ratings can result in reduced energy consumption and lower operating costs over time. Newer motors often incorporate advancements such as improved insulation materials and more efficient designs, leading to better performance and longevity compared to older models.
HP of the motor
Replacement costs may vary based on motor horsepower: The horsepower (HP) rating of a motor directly influences its size, complexity, and manufacturing cost. Generally, higher HP motors require more materials and labor to produce, leading to higher replacement costs. When considering repair versus replacement, it’s important to factor in the HP of the motor to accurately assess the total cost of each option. Additionally, higher HP motors may have a greater impact on equipment operation and productivity, further influencing the decision-making process.
Replacement cost
Sometimes, a new motor may be more cost-effective than repairs: While motor repair can often be a cost-effective solution, there are instances where investing in a new motor may be a better long-term decision. Factors such as the extent of damage, availability of replacement parts, and overall condition of the motor can impact repair costs. In some cases, the cost of repairs may approach or even exceed the cost of purchasing a new motor. When evaluating replacement options, it’s essential to consider not only the upfront cost but also the potential savings in terms of reduced downtime, improved efficiency, and longer service life.
Repair cost
Motor age and repair and replacement costs help determine the best course of action: When assessing whether to repair or replace a motor, it’s crucial to consider the total cost of repairs in relation to the motor’s age and replacement costs. Repair costs should be weighed against the expected remaining lifespan of the motor and the potential for future issues. As a general rule of thumb, if repair costs amount to 60-70% of the cost of a new motor, replacement may be a more prudent investment. However, individual circumstances and operational requirements should also be taken into account when making this decision.
What does electric motor maintenance look like?
- Regular Inspection and Cleaning: Ensure regular cleaning and inspection to remove debris and detect wear or overheating issues promptly.
- Lubrication for Smooth Operation: Follow manufacturer guidelines for lubricating bearings and moving parts to minimize friction and extend motor life.
- Motor Bearings Testing for Reliability: Test motor bearings regularly for wear and damage to maintain reliability and performance.
- Brush Replacement (where applicable): Regularly inspect and replace brushes to ensure efficient current transfer and motor function.
- Motor Winding Integrity Check: Periodically inspect motor windings for damage, such as overheating, to maintain motor integrity.
- Alignment and Vibration Checks: Conduct regular checks for abnormal noise and vibration to prevent further damage and ensure smooth operation.
Why perform electric motor maintenance?
- Extended Lifespan: Regular maintenance extends motor lifespan, reducing long-term operational costs.
- Increased Reliability: Timely maintenance enhances motor reliability by addressing potential issues promptly.
- Energy Efficiency: Proper maintenance improves motor efficiency, leading to energy savings.
- Cost Savings: Preventive maintenance prevents costly repairs and downtime, saving money.
- Safety Assurance: Regular maintenance reduces the risk of accidents, promoting a safe working environment.
- Improved Performance: Well-maintained motors consistently deliver optimal performance, ensuring operational efficiency.
Find the best services for your motor maintenance
We recommend that our customers send in their higher horsepower motors for regular maintenance every three to four years. This includes the previously mentioned maintenance tasks, along with fixing or replacing any necessary parts. This procedure is quite similar to our “Repair Process,” but it’s more about preventive care. We thoroughly inspect the motor, identify potential repairs, and then provide you with a detailed assessment and a quote for the proposed maintenance work. Our goal at Universal Rewind is to ensure that your motor is performing as optimally as possible. By maintaining or repairing your motor proactively, we help prevent unexpected breakdowns that could disrupt your production and cost you thousands!
If you’re noticing general underperformance or complete failure within your electric motor, we can help.
Contact Universal Rewind today at 780-451-4781 for a prompt response.